Hose reel system

ABSTRACT

A hose reel system for winding a liquid manure hose. The hose reel includes a spool pivoted in alignment with the wheels and axles of the system to allow for even winding of the hose on a spool. The spool is provided with curved domes on either, end and a protective bar to prevent the hose from winding beyond the ends of the spool. Pivoting the spool in alignment with the axle allows for a more even winding and unwinding of the hose, thereby reducing torsion, kinks and other damage to the hose during the rolling and unrolling processes.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates in general to a hose reel system and, moreparticularly to a hose reel system for winding and unwinding a liquidmanure hose on an agricultural field.

2. Description of the Prior Art

It is known in the art of agricultural liquid manure application to layout a hose along the path of the manure application. A liquid manuresupply and pump are connected to one end of the hose, and the manureapplicator is connected to the other end. The manure applicator travelsacross the field delivering manure to the field for use as fertilizer.As it is desirable to quickly lay out and remove a hose from a field, itis known in the art to use hose reel systems which are pulled by atractor or similar vehicle. Prior art hose reels typically include alarge mechanically driven spool coupled to a wheeled frame. To lay outthe hose, the hose is coupled at one end to a pump or similar stationaryobject. The vehicle then pulls the hose reel as the hose unwinds fromthe spool, and lays out along the agricultural field. When it isdesirable to remove the hose from the field, the hose is coupled to thehose reel and a motor on the hose reel is used to drive the spool andwind the hose onto the reel.

One drawback associated with the prior art is the tendency for the hoseto wind on the spool in a single spot. This causes overlapping andtangling of the hose, which can lead to twists, kinks and othermalfunctions associated with the hose. It can also lead to the hosetying up on itself as it winds on the spool. When it is desired tounwind the hose from the spool, the hose may catch against itself andmay cause tearing or ripping of the hose.

It is also known in the art to provide a means for pivoting the hosereel as the hose is being wound around the spool. By pivoting the hosereel, the hose winds along the spool more evenly. One drawbackassociated with prior art pivoting hose reels is that they simply turnback and forth. While the back and forth motion tends to wind the hosesomewhat more evenly along the spool, the turning is difficult tocontrol and does not maximize the efficiency of the winding of the hosealong the spool.

Another drawback associated with the prior art is the difficultyassociated with winding the spool most efficiently at the ends of thespool. As the ends of the spool are typically flat, it is difficult toobtain accurate winding at the end of the spool. It would, therefore, bedesirable to provide a hose reel which allows for efficient winding ofthe spool at the end of the spool.

Still another drawback associated with the prior art is the tendency ofthe hose to extend beyond the edges of the spool during winding. If thisoccurs, the hose can become entangled in the drive mechanism, causingdamage to both the hose and the drive mechanism itself. It would,therefore, be desirable to provide a mechanism for preventing the hosefrom winding beyond the edges of the spool.

Given the limitations of the prior art, it would be desirable to providea hose reel which allows for more efficient pivoting of the hose reelduring winding, more efficient winding of the spool near the ends of thespool, and means for preventing the hose from extending beyond the endsof the spool. The difficulties encountered in the prior art discussedhereinabove are substantially eliminated by the present invention.

SUMMARY OF THE INVENTION

In an advantage provided by this invention, a hose reel system isprovided which allows for pivoting of the hose reel to more efficientlywind the hose on a spool.

Advantageously, this invention provides a hose reel which is of alightweight, low cost manufacture.

Advantageously, this invention provides a hose reel which is longlasting and easy to maintain.

Advantageously, this invention provides a hose reel which allows formore efficient winding of the hose at the ends of the spool.

Advantageously, this invention provides a hose reel which prevents thehose from winding beyond the ends of the spool.

Advantageously, in the preferred embodiment of this invention, a hosereel is provided which includes spool journaled to a frame along a firstaxis. A tongue is provided, pivotally coupled to a frame. A spool isjournaled to the frame. An axle is coupled to the frame, and wheels arecoupled to the axle. Means are provided for pivoting the tongue relativeto the frame. In the preferred embodiment, the spool is provided withdomed ends to more efficiently wind a hose near the ends of the spool,and an arch guard is provided to prevent the hose from winding beyondthe ends of the spool.

BRIEF DESCRIPTION OF THE DRAWINGS

The present invention will now be described, by way of example, withreference to the accompanying drawings in which:

FIG. 1 illustrates a front perspective view of the hose reel system ofthe present invention;

FIG. 2 illustrates a top perspective view of the pivotal connection ofthe tongue to the cross member of the hose reel;

FIG. 3 illustrates a rear perspective view of the hose reel of thepresent invention laying hose onto an agricultural field; and

FIG. 4 illustrates a front perspective view of a pair of hose reelscoupled in tandem and winding a hose from an agricultural field.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

A hose reel according to the present invention is shown generally as(10) in FIG. 1. The hose reel (10) includes a frame (12). Journaled tothe frame (12) is an axle (14) coupled to a pair of wheels (16). Theaxle (14) is coupled to the frame (12) by leaf springs (18), such asthose known in the art.

Provided on the frame are a pair of support bars (20), supporting ashoulder (22). Coupled between the shoulder (22) and an arch guard (24)are a first angled support arm (26) and a second angled support arm(28). Provided on the angled support arms (26) and (28) are supportbrackets (30). Journaled between the support brackets (30) is an axle(32) around which is journaled a spool (34). The spool (34) includes afirst curved dome (36) and a second curved dome (38), coupled to oneanother by a sleeve (40). Secured to the spool (34) is a large gear(42). The large gear (42) is coupled by a chain (44) to a small gear(46). As shown in FIG. 1, the small gear is driven by a hydraulic motor(48) secured to the support bracket (30) on the first angled support arm(26). The hydraulic motor (48) is coupled by hydraulic lines (50) to thehydraulic system of a pulling vehicle, such as a tractor (52).

Coupled to the frame (12) is a cross brace (54) supporting a pivot box(56), constructed of steel or similar rigid material. (FIG. 2). A towingtongue (58) is coupled to the pivot box (56) by a pin (60) to allow thetongue (58) to pivot relative to the frame (12) of the hose reel (10). Alinear actuator such as a hydraulic piston (62) is coupled between thecross brace (54) and the pin (60). The hydraulic piston (62) is drivenby hydraulic lines (64) which extend from the hydraulic piston (62)through a hole (66) in the towing tongue (58) to the tractor (52).(FIGS. 1-2). A lattice fence (68) is provided across the bottom of theframe (12) to prevent material from moving upward from the field intocontact with a hose (70) provided around the spool (34), and to preventthe hose (70) from dropping downward through the frame (12) to be runover by the hose reel (10). The hose reel (10) is preferably constructedof steel, but parts thereof may be constructed of PVC or other similarlystrong, weather resistant material. As shown in FIG. 4, a second hosereel (72) may be coupled to the first hose reel (10) by a hitch (74)coupled to the frame (12) of the hose reel (10).

When it is desired to operate the hose reel (10), the hose (70) isprovided through a hole (76) in the sleeve (40) of the spool (34). Thehydraulic motor (48) is then actuated to drive the small gear (46),chain (44) and large gear (42) to rotate the spool (34) to wind the hose(70) around the spool (34). (FIGS. 1 and 3). The size of the hydraulicmotor (48), small gear (46), chain (44) and large gear (42) may beadjusted as desired to wind the hose (70) at the desired speed. When thehose (70) is being wound around the spool (34) while the hose reel (10)is stationary, it is desirable to feed the hose (70) back and forthacross the spool (34) to insure an even winding around the spool (34).

Once the hose (70) has been provided around the spool (34), the hosereel (10) can be transported to a field (78) where it is desired to laythe hose (70) to supply a liquid manure distribution implement (notshown) from a liquid manure pump (not shown). The hose (70) is partiallyunwound from the spool (34) and secured in some manner, such as viaconnection to a liquid manure pump. The tractor (52) is then used topull the hose reel (10) across an agricultural field (78). As the hosereel (10) is being pulled, the operator disengages the hydraulic motor(58) so the spool (34) feeds freely. If desired, the hydraulic motor(58) may be maintained in engagement to supply a slight resistance tothe spool (34) to prevent the spool (34) from freewheeling and causingthe hose (70) to tangle.

As the tractor (52) pulls the hose reel (10), the operator actuates thehydraulic piston (62) to cause the towing tongue (58) to pivot relativeto the frame (12) of the hose reel (10). The operator preferablyactuates the hydraulic piston (62) in alternate directions to cause thespool (34) to feed the hose (70) more evenly. The operator positions theside of the spool (34) currently feeding the hose (70) forward of theother side of the spool (34). This rotation allows the hose (70) to feedout more linearly behind the hose reel (10), reducing torque and kinkingof the hose (70).

When it is desired to collect the hose (70), the end of the hose (70) ispositioned through the hole (76) in the sleeve (40) of the spool (34),and the hydraulic motor (48) is actuated to rotate the spool (34). Thetractor (52) and hose reel (10) are then driven over the hose (70)laying in the field (78). The operator actuates the hydraulic piston(62) back and forth to position the side of the spool (34), around whichit is desired to be wound, more forward of the opposite end of the spool(34). The operator actuates the hydraulic piston (62) to pivot the spool(34) back and forth to evenly wind the hose (70) around the spool (34).

As shown in FIG. 1, the domes (36) and (38) of the spool (34) arepreferably curved to facilitate an even winding of the hose (70) aroundthe spool (34). The domes (36) and (38) may be provided with any desiredcurvature, or may directly tapered toward the sleeve (40) of the spool(34). Although the pivot box (56) may be located in any desiredpositioned, in the preferred embodiment, it is preferably that the pivotbox (56) be located at the axle (32) to allow the pivot point of thehose reel (10) to be at the axle (14). It is also desirable to locatethe sleeve (40) in alignment with the axle (14) to allow efficientwinding of the hose (70) around the spool (34).

As shown in FIG. 4, the guide bar (24) is preferably sized to guide thehose (70) onto the spool (34). The guide bar (24) prevents the hose (70)from extending beyond either dome (36) or (38), or from back lashing byallowing excess hose (70) to extend over the spool (34) and cause a backlash and tangle.

The foregoing description and drawings merely explain and illustrate theinvention, and the invention is not limited thereto, except insofar asthe claims are so limited, as those skilled in the art who have thedisclosure before them will be able to make modifications and variationstherein without departing from the scope of the invention.

1. A hose reel system comprising: (a) a frame; (b) a spool journaled tosaid frame, said spool comprising: (i) a first end; (ii) a second end;and (iii) an axle coupled between said first end and said second end;(c) a wheel coupled to said frame (d) a hose wound at least partiallyaround said spool; and (e) means coupled to said frame for preventingsaid hose from moving off of said spool.
 2. The hose reel system ofclaim 1, wherein said preventing means is an arch guard.
 3. The hosereel system of claim 1, wherein said preventing means is a guideprovided sufficiently close to said first end of said spool to preventsaid hose from moving off of said spool between said first end of saidspool and said guide.
 4. The hose reel system of claim 1, wherein saidpreventing means comprises a bar extending from over said first end ofsaid spool to over said second end of said spool.
 5. A hose reel systemcomprising: (a) a frame; (b) a spool journaled to said frame, said spoolcomprising: (i) a first end; (ii) a second end; and (iii) an axlecoupled between said first end and said second end; (c) a wheel coupledto said frame (d) a hose wound at least partially around said spool; and(e) a guide provided sufficiently close to said first end of said spoolto prevent said hose from moving off of said spool between said firstend of said spool and said guide.
 6. The hose reel system of claim 5,wherein said guide is a bar coupled to said frame.
 7. The hose reelsystem of claim 5, wherein said guide is also provided sufficientlyclose to said second end of said spool to prevent said hose from movingoff of said spool between said first end of said spool and said guide.8. A hose reel system comprising: (a) a frame; (b) a spool journaled tosaid frame, said spool comprising: (i) a first end; (ii) a second end;and (iii) an axle coupled between said first end and said second end;(c) a wheel coupled to said frame (d) a hose wound at least partiallyaround said spool; and (e) a guide coupled to a first portion of saidframe, extending around said first end of said spool, around said secondend of said spool, and coupled to a second portion of said frame.
 9. Thehose reel system of claim 8, wherein said guide is provided sufficientlyclose to said first end of said spool and said second end of said spoolto prevent said hose from moving off of said spool between said firstend of said spool and said guide, and from moving off of said spoolbetween said second end of said spool and said guide.